PowerBOSS

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The PowerBOSS™ System includes 4 primary conductors and 2 individually shielded pairs of 14AWG. One pair is typically used as a cable connection monitor and is connected to a single channel safety relay which controls redundant contactors in case someone has removed the locking device and disconnects the cable. The safety relay will de-energize the cable before the power contacts are open ensuring no arch flash occurs.

The second pair of conductors are typically used for dual-channel safety operations, or can be defined by the user. Both pairs are 100% shielded from the power so that no induction can occur.

600V/40A • Easy ‘Plug & Play’ Installation • Scalable • Easy to Repeat
Faster Install & Labor Times • Faster to Market Time • Less Downtime
Increased Worker Productivity • Elimination of Specialized Tooling
Reduced Maintenance, Manufacturing and Labor Costs
Delivers power through buss and drop connectors in 8-12AWG

PowerBOSS™ SPECIFICATIONS

Two stage over-molded cable assemblies	Strong Thermoplastic 9 Pin contact housing
Oil and chemical resistant PVC jacket and molding compounds	UL and CSA listed; UL Type TC-ER
IP65 fluid resistant	CSA AWM I/II A/B, 600 Volt FT4
Uni-Directional cable strain relief	600 Volt AC
Vibration resistant coupling system	Open wiring rated
Silver and gold plated contact offering	Operating temperature – 25°C to 90°C
Heavy duty aluminum die cast shell	Stationary and continuous flexing cable options

9 POSITION CABLE ASSEMBLIES and RECEPTACLES

	9 Pos.; 600V; 40A Power, 10A Signal
Wiring Diagram
Number of Contacts	3/4 + PE + Shield
Cavities 6-9	Cavities 6-9 contacts are last mate/first break. Cavity 2 contact is first mate/last mate ground
Static Plugs	See FIG	8-14AWG	10-14AWG
Male Str/Female Str	FIG 1	P27784-Mxxx	P28559-Mxxx
Male 90°/Female Str	FIG 2	P27785-Mxxx	P28560-Mxxx
Male Str/Female 90°	FIG 3	P27787-Mxxx	P28562-Mxxx
Male 90°/Female 90°	FIG 4	P27786-Mxxx	P28561-Mxxx
Continuous Flex Plugs	See FIG	8-14AWG	10-14AWG
Male Str/Female Str	FIG 1	-	P27790-Mxxx
Male 90°/Female Str	FIG 2	-	P27791-Mxxx
Male Str/Female 90°	FIG 3	-	P27793-Mxxx
Male 90°/Female 90°	FIG 4	-	P27792-Mxxx
Panel Receptacles	See FIG	8-14AWG	10-14AWG
Male Power	FIG 5	P27797-Mxxx	P28572-Mxxx
Female Power	FIG 6	P27796-Mxxx	P28571-Mxxx

Tees				Tee to Tee Adaptor
Description	See FIG	Part Number		Description	See FIG	Part Number
Power Tee, 9 Pos., 600V	FIG 7	P27779		Male to Female, 9 Pos., 8/14AWG	FIG 9	P28375
Dual Channel Tee, 9 Pos., 600V	FIG 8	P28574

9 POSITION TERMINATORS

Description	See FIG	Part Number
Single Channel, Male, 9 Pos.	FIG 10	P27891
Dual Channel, Male, 9 Pos.	FIG 11	P28573

DIMENSIONAL DRAWINGS

P28625, Male Straight Plug to Cord Grip, 10AWG, Static, 9 Position

FIG 1: Male Straight to Female Straight, Plug, 9 Position

FIG 2: Male 90° to Female Straight, Plug, 9 Position

FIG 3: Male Straight to Female 90°, Plug, 9 Position

FIG 4: Male 90° to Female 90°, Plug, 9 Position

FIG 5: Male Power, Straight, Receptacle FIG 6: Female Power, Straight, Recepticle

FIG 7: Power Tee, 600V, 9 Position

FIG 8: Dual Channel Tee, 600V, 9 Position

FIG 9: Tee to Tee Adaptor, 9 Position

FIG 10: Male, Single Channel, Terminator, 9 Position FIG 11: Male, Dual Channel, Terminator, 9 Position

CABLE SPECIFICATIONS and PART NUMBERS

8 and 10AWG Static Cable	10AWG High Flex Cable
Applications: • Factory Equipment Interconnects • Machine Tools • Control Panels • Conveyor Systems • Automotive Assembly Equipment • Stationary Track/Tray Specifications: • UL Type TC-ER (600V) • CSA AWM II A/B 600V FT4 Characteristics: • Operating Temperature Range: -25°C to 90°C • Voltage Rating: 600V • Conductor: 8 AWG 4 x 8 AWG 4 x 14 AWG + Shield 10 AWG 4 x 10 AWG 4 x 14 AWG + Shield	Applications: • High Flexibility/High Bend Applications • Factory Equipment Interconnects • Machine Tools • Flex and Static Track • Transfer Shuttles Specifications: • UL Type TC (600V) • CSA AWM II A/B 600V FT4 Characteristics: • Operating Temperature Range: -10°C to 70°C • Voltage Rating: 1000V • Conductor: 10 AWG 4 x 10 AWG 4 x 16 AWG + Shield